3D Scanning & Reverse Engineering
Precision Solutions for Legacy Pumps KLD Pumps, based in Pocatello, Idaho, offers advanced 3D scanning and reverse engineering services to recreate pump parts for industries across the USA, Canada, and South America. Using high-precision 3D scanning (0.005-inch accuracy), we create digital twins of rare, discontinued, or custom parts for pumps like Goulds 3100, Bingham MSE, and Wilfley, ensuring seamless compatibility and performance. Our reverse engineering delivers detailed blueprints, saving 20-30% compared to OEM costs. Text us at 208-254-6817 for a free quote. Explore our services below!
3D Scanning & Reverse Engineering Services
Discover how our 3D scanning and reverse engineering services restore legacy pumps and optimize performance. Click each category for details.
| Step | Description | Outcome | Contact |
|---|---|---|---|
| 3D Scanning | High-precision laser scanning captures part geometry with 0.005-inch accuracy, creating a digital twin. | Accurate 3D model for analysis | Contact Us |
| Data Processing | Convert scan data into CAD models, refining surfaces and tolerances for manufacturing. | Editable digital blueprint | Contact Us |
| Reverse Engineering | Generate detailed blueprints with ±0.001-inch tolerances, optimizing for performance and compatibility. | Production-ready design | Contact Us |
| Application | Description | Industries | Contact |
|---|---|---|---|
| Legacy Pump Restoration | Recreate parts for discontinued pumps (e.g., Bingham MSE, Goulds 3100), ensuring compatibility. | Phosphoric Acid, Mining | Learn More |
| Custom Part Fabrication | Design and produce unique parts for specialized needs, using CD4MCuN or Duplex Stainless Steel. | Pulp & Paper, Chemical Processing | Learn More |
| Performance Optimization | Redesign parts to improve flow (up to 10%) or durability (25% longer life) in abrasive slurries. | Mining, Phosphoric Acid | Learn More |
| Benefit | Description | Impact | Contact |
|---|---|---|---|
| Cost Efficiency | 20-30% lower costs than OEM, with 15-20% annual savings by avoiding full pump replacement. | Reduces operational budgets | Contact Us |
| Precision Fit | 0.005-inch scanning accuracy ensures perfect compatibility, improving flow by up to 10%. | Enhances pump performance | Contact Us |
| Reliability | Blueprints optimized for CD4MCuN materials extend part life by 25% in corrosive environments. | Minimizes downtime | Contact Us |
| Location | Challenge | Solution | Contact |
|---|---|---|---|
| Pocatello Processor | Discontinued Goulds 3100 impeller unavailable, causing production delays. | 3D scanned and reverse-engineered impeller, restoring pump with 15% throughput increase. | Contact Us |
| Soda Springs Facility | Bingham MSE casing failure in abrasive slurry, requiring custom replacement. | Scanned and redesigned casing with CD4MCuN, extending life by 25%. | Contact Us |
| Pacific Northwest Mill | Wilfley 3AG seal wear reduced filtration efficiency in pulp processing. | Reverse-engineered seal with SiC/SiC, improving efficiency by 10%. | Learn More |
Industries Served
Our 3D scanning and reverse engineering services support phosphoric acid production, mining, pulp and paper, chemical processing, and water treatment. From Pocatello processors to Pacific Northwest mills, we deliver precision parts across the USA, Canada, and South America. Explore our industries for more details.
Get Started Today
Need to recreate a pump part? Text us at 208-254-6817 or email info@kldpumps.com for a free quote within 24 hours. Share your pump model and part details for a tailored solution. Contact us via our contact page!